Lab Scale Plants
Lab Scale Plants
We are Manufacturer, Supplier, Exporter of Lab Scale Plants, Lab Scale Systems, Fixed Bed Reactor Systems, Packed Bed Reactor Systems, Trickle Bed Reactor Systems, Continuous Stirred Tank Reactor Systems, Batch Reactor Systems and our setup is situated in Pune, Maharashtra, India. With over decades of experience in to reactor based reaction systems, Pilon Engineering Pvt Ltd offers wide range of Reactor based reaction system for various industries like fine chemicals, oil and gas, petrochemical refineries, pharmaceutical, pesticides, coal, Biomass and related research centers.
Fixed Bed Reactor System
We are Manufacturer, Supplier, Exporter of Lab Scale Plants, Lab Scale Systems, Fixed Bed Reactor Systems, Packed Bed Reactor Systems, Trickle Bed Reactor Systems, Continuous Stirred Tank Reactor Systems, Batch Reactor Systems and our setup is situated in Pune, Maharashtra, India. With over decades of experience in to reactor based reaction systems, Pilon Engineering Pvt Ltd offers wide range of Reactor based reaction system for various industries like fine chemicals, oil and gas, petrochemical refineries, pharmaceutical, pesticides, coal, Biomass and related research centres.
- Fixed Bed reactors designed and manufactured by Pilon Engineering have high conversion rate per catalyst weight compared to other catalytic reactors.
- Also known as FBR, these are mainly tubular reactors with unidirectional, bi-directional or multi-directional flow filled with catalyst pellets with reactants flowing through the bed and being converted into products.
- At Pilon, we provide multiple catalyst configurations including: one large bed, several horizontal beds, several parallel packed tubes, and multiple beds in their own shells.
- Various configurations may be adapted depending on the need to maintain temperature control within the system.
- You may have pellets of various shapes and sizes i.e. spherical, cylindrical, or randomly shaped pellets. They range from 0.25 cm to 2.0 cm in diameter. Pilon helps accommodate them all.
Salient Features of Fixed Bed Reactor Systems:
- Available in various volumes ranging from 5 mL to 100 Ltrs
- Working pressures as high as 500 barg and temperatures up to1200 Deg C.
- MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
- Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
- Suitable for various area classifications like safe, explosive, atex various zones etc.
- System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
- International Design and manufacturing standards followed.
- Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
- Easy catalyst loadings and unloading
- More contact between reactant and catalyst than in other types of reactors.
- More product is formed due to increased reactant/catalyst contact.
- Low cost of construction, operation, and maintenance.
- Effective at high temperatures and pressures.
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.
Packed Bed Reactor Systems
- Packed bed Reactor made at Pilon Engineering is a hollow tube, pipe, or other vessel that is filled with a packing material suitable for that particular application or service.
- The packing can be randomly filled with small objects like Ranching rings or else it can be a specifically designed structured packing. We at Pilon help you achieve your packing goals.
- Our Packed beds may also contain catalyst particles or adsorbents such as zeolite pellets, granular activated carbon, etc.
- The purpose of a packed bed is typically to improve contact between two phases in a chemical or similar process.
- Pilon Engineering Packed beds can be used in a chemical reactor, a distillation process, or a scrubber, but packed beds have also been used to store heat in chemical plants.
- Our PBRs have found applications in fine chemicals, oil and gas, petrochemical refineries, pharmaceutical, pesticides and in research centres.
Salient Features of Fixed Bed Reactor Systems:
- Available in various volumes ranging from 5 mL to 100 Ltrs
- Working pressures as high as 500 barg and temperatures up to1200 Deg C.
- MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- High conversion rate achievable per weight of catalyst.
- Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
- Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
- Suitable for various area classifications like safe, explosive, atex various zones etc.
- System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
- International Design and manufacturing standards followed.
- Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
- Easy catalyst an packing loadings and unloading
- More product is formed due to increased reactant/catalyst contact.
- Low cost of construction, operation, and maintenance.
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.
Trickle Bed Reactor Systems
- Mostly used for Hydrodesulphurization, Pilon holds good understanding in the Trickle bed reactors which are solid-liquid-gas contacting reactors wherein a liquid stream flows downward over a bed of catalyst with pressure difference serving as the driving force
- The fluid flows over catalyst particles and forms fine films, rivulets or droplets. The gas stream can either flow concurrent with the liquid or counter current to it through the bed.
- Trickle bed reactors are primarily operated in continuous mode but are sometimes used in semi-batch processes.
- Designed for lower catalyst attrition
- Easy to use and operate at elevated pressures and temperatures.
Salient Features of Trickle Bed Reactor Systems:
- Available in various volumes ranging from 5 mL to 100 Ltrs.
- Working pressures as high as 500 barg and temperatures up to1200 Deg C.
- MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- High conversion rate achievable per weight of catalyst.
- Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
- Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
- Suitable for various area classifications like safe, explosive, atex various zones etc.
- System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
- International Design and manufacturing standards followed.
- Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
- Easy catalyst an packing loadings and unloading
- More product is formed due to increased reactant/catalyst contact.
- Low cost of construction, operation, and maintenance.
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.
Continuous Stirred Tank Reactors Systems
- Pilon Engineering designs and manufactures Continuous stirred-tank reactors (CSTRs) in-house, these are open systems, where material is free to enter or exit the system, that operate on a steady-state basis, where the conditions in the reactor don’t change with time. Reactants are continuously introduced into the reactor, while products are continuously removed.
- Volume ranges from 25mL to 2000 Ltrs
- MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- Designed for proper mixing of the contents
- Easy to use and operate at elevated pressures and temperatures.
Salient Features of Continuous Stirred Tank Reactors Systems:
- Contents are very well mixed, so the contents have relatively uniform properties such as temperature, density, etc. throughout
- Working pressures as high as 300 barg and temperatures up to 500 Deg C.
- Multiple CSTRs can be designed and manufactured when two immiscible liquids or viscous liquids are present and require a high agitation rate
- Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
- Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
- Suitable for various area classifications like safe, explosive, atex various zones etc.
- System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
- International Design and manufacturing standards followed.
- Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
- Easy feed loadings and unloading’s
- Low cost of construction, operation, and maintenance.
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.
Batch Reactors Systems
- Pilon Engineering designs and manufactures Batch reactors in-house, these are closed systems, where material operate under unsteady state conditions
- Volume ranges from 25mL to 2000 Ltrs
- MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- Designed for proper mixing of the contents
- Easy to use and operate at elevated pressures and temperatures.
Salient Features of Batch Reactors Systems:
- Contents are very well mixed, so the contents have relatively uniform properties such as temperature, density, etc. throughout
- Working pressures as high as 300 barg and temperatures up to 500 Deg C.
- Batch reactor jackets allow the system to change heating or cooling power at constant jacket heat flux.
- Batch reactors developed by Pilon are versatile, can be used to make many products consecutively.
- Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
- Suitable for various area classifications like safe, explosive, atex various zones etc.
- System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
- International Design and manufacturing standards followed.
- Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
- Easy feed loadings and unloading
- Low cost of construction, operation, and maintenance.
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.