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Pilon Engineering

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Crystallization manufacturer in Germany

Custom Crystallization Plants & Continuous Crystallizer Skids for Germany

To facilitate the processing of Active Pharmaceutical Ingredients (APIs), fine chemical products, specialty materials, and zero-liquid-discharge (ZLD) effluents from Germany’s top industrial complexes including the Rhine Main area, ChemParks, and Central German Chemical Triangle, Pilon Engineering Pvt. Ltd. offers custom engineered crystallization plants, vacuum crystallizers, forced circulation units, draft tube baffle (DTB) equipment and continuous cooling crystallizer skids. Specifically developed for German drug discovery companies, specialty chemical manufacturing, and green technology parks, the modular crystallization units offer optimal crystal size distribution (CSD), yield, and product purity.

Designed according to the regulations of Europe and Germany including CE, Pressure Equipment Directive (PED 2014/68/EU), AD 2000-Merkblätter / EN 13445 pressure vessel norms, and the ATEX Directive 2014/34/EU on explosive atmospheres, all modules are fitted with sophisticated multi zone thermal control, low shear agitation, corrosion resistant materials (SS316L, Hastelloy C-276, Titanium) and Siemens/Rockwell PLC-SCADA system with PAT features. The entire skid is factory tested before installation in Germany.

Crystallization manufacturer in Japan , South Korea, UK, Saudi Arabia, Kuwait, Qatar, UAE, Oman, US, Germany, India

We, Pilon Engineering Pvt. Ltd., specialize in crystallization systems that are brand new and state-of-the-art for a myriad of industrial applications. As a reputed Crystallization Manufacturer, we provide tailor-made energy-efficient solutions to the customers from numerous industrial sectors including pharmaceuticals, chemicals, food processing, etc.

Why should you choose Pilon Engineering as your crystallization manufacturer?

A Cutting-edge evolution in technologies: Advanced crystallization systems designs such as Forced circulation, vacuum and cooling crystallizers are practiced.

Custom Solutions: Every system is designed strictly depending upon product characteristics, capacity, and operational requirements.

Energy Efficient: Optimizing thermal efficiency is what we strive for in our designs to minimize the operational costs associated with our unit.

End-to-end Service: Design and fabrication, installation and after-sales support. We do it all.

Compliance and Quality: These systems meet international standards have built up using high-grade materials for durability and hygiene.

Pilon Engineering’s Crystallization Systems Are Ideal For The Following:

For the pharmaceutical industry-high-purity active pharmaceutical ingredients (APIs) production.

Chemical industry-inorganic and organic compounds crystallization.

Food & Beverage-from sugar refining to salt crystallization, etc.

Wastewater Treatment-For recovery of various valuable materials from industrial effluents.

Types of Crystallizers We Manufacture:

Vacuum Crystallizers

Cooling Crystallizers

Evaporative Crystallizers

DTB Crystallizers (Draft Tube Baffle)

Forced Circulation Crystallizers

Each type is selected and customized based on the solubility of the product, crystal size distribution, and scalability requirements.

Key Features of Our Crystallization Systems:

Production yield and purity high

Minimal fouling and clogging

Easy maintenance and cleaning

Fully automated control systems

Robust stainless steel construction

Applications of Crystallization Technology:

Separation and purification of solids

Concentration of solutions

Recovery of precious chemicals

Waste reduction and reuse

Our Expertise in Crystallization Manufacturer

We have a pool of highly skilled engineers who have been in this field for many years, with experience spanning over the entire 10 years in crystallizing projects in India and abroad. An innovative approach combining excellence gives us a mark on the industry’s most reliable Crystallization Manufacturers.

Frequently Asked Questions (FAQs)

Q: What types of crystallization systems does Pilon Engineering supply to German facilities?

A: Pilon Engineering manufactures continuous and batch crystallization systems, including Vacuum Crystallizers, Cooling Crystallizers, Evaporative Crystallizers, Draft Tube Baffle (DTB) Crystallizers, and Forced Circulation Crystallizers.

Q: What German and European safety standards do Pilon Engineering crystallizer skids comply with?

A: Our process skids are designed to meet the EU and Germany code requirements like CE mark, PED 2014/68/EU, AD 2000 / EN 13445 pressure equipment code, and ATEX Directive 2014/34/EU for hazardous location applications.

Q: What steps does Pilon Engineering follow for ensuring cGMPs in the API crystallizers for pharmaceutical industry?

A: The crystallization skids are made up of highly polished stainless steel SS316L or Hastelloy C-276 materials having sanitary flow paths, CIP/SIP capabilities, and full traceability.

Q: Is Factory Acceptance Testing (FAT) performed prior to export to Germany?

A: Yes. Every skid undergoes full off-site FAT at our manufacturing facility—including hydrostatic pressure testing, helium leak testing, agitation loop checks, and automated safety interlock verification—prior to dispatch.

Contact us today if you are looking for Crystallization manufacturer

 

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QUICK CONTACT

Office Address:

Plot No : 513/2/1, J Block, MIDC. Bhosari, Pune- 411026

Factory Address:

UNIT- 1 : Plot No : 513/2/1, J Block, MIDC. Bhosari, Pune- 411026

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Primary Responsibilities :
  1. 1.Making Drawing for Pressure Vessel, column, Heat Exchanger etc.
  2. 2.Making Dosing System Drawing as per client P &ID.
  3. 3.Having Experience in EPC Project
  4. 4.Designing of Manufacturing components, Assembly, GA drawing and assembly of project
Key Result Areas :
  1. 1.Work with multiple discipline projects
  2. 2.Managing and monitoring all assigned Projects
  3. 3.Site Engineering, Project Management
  4. 4.Documents Management
  5. 5.Subordinate and Senior Relations
  6. 6.Work within Time and Accuracy (No any complaints)
  7. 7.Discipline on Office (Proper Dress up, Appearance, Duty Timings, Communication)
Reporting to : Respective Line Manager
Primary Responsibilities :
  1. Preparation of Project Planning & Scheduling, Attending project Kick off meetings.
  2. One point contact to customer.
  3. Act as main coordination between Customer, Factory, and Supplier.
  4. Monitor the overall progress of projects against schedule and reporting to management.
  5. Maintain detailed project files and applicable records.
  6. coordinate the assigned project work during all project phases
  7. Manage budget, procurement and schedules for various projects.
  8. Provide approved documents along with manufacturing schedule based on the Commercial situation, inventory & time frame to the factory & supplier.
  9. Follow-up with supplier & factory for manufacturing status.
  10. Provide the project progress status to customer & management.
  11. Coordination of the inspection activity with factory, supplier, customer & TPI as per customer requirements
Key Result Areas :
  1. Work with multiple discipline projects
  2. Managing and monitoring all assigned Projects
  3. Site Engineering, Project Management
  4. Documents Management
  5. Subordinate and Senior Relations
  6. Work within Time and Accuracy (No any  complaints)
  7. Discipline on Office (Proper Dress-up, Appearance, Duty Timings, Communication)
Reporting to : Respective Line Manager
  • Having experience in EPC projects.
  • Having knowledge of exposure to pressure vessels, various types of process equipment, skid mounted systems is must.
  • Hould be able to prepare GA Drawings, Detailed fabrication drawings to support manufacturing .
  • Assembly of Shell & Tube Heat Exchangers, reactors, pressure vessels, skid, piping/ tubing etc
  • Should have experience of Preparation of Pipeline drawing – PFD / PID
  • Preparation of GAD/ layouts for projects.
  • Having experience in EPC projects.
  • Having knowledge of exposure to pressure vessels, various types of process equipment, skid mounted systems is must.
  • hould be able to prepare GA Drawings, Detailed fabrication drawings to support manufacturing .
  • Assembly of Shell & Tube Heat Exchangers, reactors, pressure vessels, skid, piping/ tubing etc
  • Should have experience of Preparation of Pipeline drawing – PFD / PID
  • Preparation of GAD/ layouts for projects.
  • Conducting product research and sourcing new suppliers and vendors.
  • Sourcing materials, goods, products, and services and negotiating the best or most cost-effective contracts and deals.
  • Performing inventory inspections and reordering supplies and stock as necessary.
  • Conducting market research to keep abreast of emerging trends and business opportunities.
  • Updating and maintaining records of all orders, payments, and received stock.
  • Excellent networking and time management skills.