Custom Crystallization Plants & Continuous Crystallizer Skids in India
Pilon Engineering Pvt. Ltd. is an engineering firm specializing in manufacture of custom process equipment like crystallization plants, vacuum crystallizers, forced circulation units, DTB units and continuous cooling crystallizer skids for the whole of India. Specializing in pharmaceuticals (API manufacture), fine chemicals, agrochemicals, food processing industries and zero liquid discharge effluent treatment plant industries all over major industrial corridors of India, Pilon Engineering manufactures crystallization plants on a turnkey basis and skid mounted as per process flow sheet.
The process skid is manufactured strictly as per ASME VIII pressure vessels code, cGMP/GMP sanitary standards, Indian electrical safety codes with proper heat management, low shear agitators, resistant metallurgy (304L/316L SS, Hastelloy C-276 and Titanium) along with PLC-SCADA control. Each process skid is quality checked and FAT performed in-house before shipment and installation.
We, Pilon Engineering Pvt. Ltd., specialize in crystallization systems that are brand new and state-of-the-art for a myriad of industrial applications. As a reputed Crystallization Manufacturer, we provide tailor-made energy-efficient solutions to the customers from numerous industrial sectors including pharmaceuticals, chemicals, food processing, etc.
A Cutting-edge evolution in technologies: Advanced crystallization systems designs such as Forced circulation, vacuum and cooling crystallizers are practiced.
Custom Solutions: Every system is designed strictly depending upon product characteristics, capacity, and operational requirements.
Energy Efficient: Optimizing thermal efficiency is what we strive for in our designs to minimize the operational costs associated with our unit.
End-to-end Service: Design and fabrication, installation and after-sales support. We do it all.
Compliance and Quality: These systems meet international standards have built up using high-grade materials for durability and hygiene.
For the pharmaceutical industry-high-purity active pharmaceutical ingredients (APIs) production.
Chemical industry-inorganic and organic compounds crystallization.
Food & Beverage-from sugar refining to salt crystallization, etc.
Wastewater Treatment-For recovery of various valuable materials from industrial effluents.
Vacuum Crystallizers
Cooling Crystallizers
Evaporative Crystallizers
DTB Crystallizers (Draft Tube Baffle)
Forced Circulation Crystallizers
Each type is selected and customized based on the solubility of the product, crystal size distribution, and scalability requirements.
Production yield and purity high
Minimal fouling and clogging
Easy maintenance and cleaning
Fully automated control systems
Robust stainless steel construction
Separation and purification of solids
Concentration of solutions
Recovery of precious chemicals
Waste reduction and reuse
We have a pool of highly skilled engineers who have been in this field for many years, with experience spanning over the entire 10 years in crystallizing projects in India and abroad. An innovative approach combining excellence gives us a mark on the industry’s most reliable Crystallization Manufacturers.
Q: What types of crystallization systems does Pilon Engineering Pvt. Ltd. manufacture in India?
A: Pilon Engineering manufactures continuous and batch crystallization systems, including Draft Tube Baffle (DTB) Crystallizers, Forced Circulation Crystallizers, Vacuum Crystallizers, Cooling Crystallizers, and Evaporative Crystallizers. Â
Q: How does Pilon Engineering control Crystal Size Distribution (CSD) and product purity?
A: The systems utilize precise thermal control loops, controlled supersaturation profiles, customized agitator geometries to prevent crystal shear, and integrated Process Analytical Technology (PAT) monitoring. Â
Q: Does Pilon Engineering provide cGMP-compliant systems for pharmaceutical facilities?
A: Yes. API crystallization skids are fabricated using high-grade polished SS316L or Hastelloy, featuring sanitary internal finishes, Clean-in-Place (CIP) accessibility, complete material traceability, and validation documentation.
Q: Does Pilon Engineering execute complete turnkey crystallization projects?
A: Yes. Pilon Engineering provides end-to-end service including process simulation, detailed design engineering, fabrication, off-site testing (FAT), site installation, and operational commissioning across India.
Contact us today if you are looking for Crystallization manufacturer