High-Precision Modular Pilot Plant Systems for the UK | Pilon Engineering At Pilon Engineering Pvt. Ltd., we design and custom-manufacture high-precision, skid-mounted Modular Pilot Plant Systems and process demonstration units. Engineered for continuous chemical synthesis, high-pressure hydroprocessing, and catalytic validation, our systems bridge the gap between laboratory R&D and commercial-scale production. No matter whether you are ramping up green hydrogen and SAF production, confirming your CCUS technologies, running your tests of continuous flow chemistry in the pharmaceutical industry, or creating new battery chemistry, we offer pilot plant skids that provide accurate thermal control, even mass transfer, and frequent automated data logging. Our team cooperates with process engineers, plant designers, corporate research and development departments, and EPCs all over the UK to provide turnkey pilot plant facilities that minimize the risks related to scale-up, accelerate your time-to-market, and strictly adhere to UK safety and statutory requirements.
Specialised Engineers: Our pilot plant professionals are very very diligent about making pilot systems.
Tailor-made Solutions: Designed to meet industry-specific requirements.
Advanced Technology: Latest for the highest quality outcomes and efficiency.
Scalable: Easy transition from small tests to full-scale runs.
Safety & Regulations: International quality and safety standards.
Cost-efficient Solutions: Top quality at reasonable costs.
Being a well-known Pilot Plants Maker, complete services from start to finish are:
Process Build Design:Understanding requirements and process checks; Concept and complete design of the plant; Process tests and tweaks for improvements;
Construction of Custom Pilot Plant: Modular skid type pilot plants; Steel/alloy made; Batch and continuous systems;
Setup & Start: On-site setup and tune; Gear checks and process clear; Team training for smooth work;
Service Fields: Our pilot plants cater to various fields such as: Pharmacy & Biotechnology; Chemical & Petrochemical;
Exciting Development Speed – Helps test and fix new mixes before full runs.
Cost Reduction – Cuts financial risks by proving steps before large runs.
Better Process – Increases making with optimum process points.
Compliance – Meets field standards and safety steps.Â
At Pilon Engineering Pvt. Ltd., we think of new ideas, quality, and customer satisfaction. The experienced and skilled team ensures that each pilot plant is made carefully and works efficiently as well as scales up easily. As a reputed pilot plant maker, we partner with clients to develop programs that ultimately lead to field success.
Q: Can Pilon Engineering manufacture pilot plants compliant with UKCA marking and PESR 2016?
A: Yes. We design and manufacture our reactor pressure vessels, piping manifolds, and skid assemblies in full compliance with UK Pressure Equipment Safety Regulations (PESR 2016), complete with UKCA marking, third-party design approvals, and full material traceability.
Q: Do you supply UKEX / DSEAR compliant explosion-proof electrical equipment for hazardous areas in the UK?
A: Yes. All electrical instrumentation, heating elements, junction boxes and control cabinets can be specified and certified for UKEX / ATEX Zone 1 or Zone 2 operating conditions under DSEAR guidelines.
Contact Pilon Engineering Pvt. Ltd. regarding Pilot plants now!