Pilot Plants Manufacturer in US
High-Precision Modular Pilot Plant Systems for the US | Pilon Engineering At Pilon Engineering Pvt. Ltd., we design and manufacture custom Modular Pilot Plant Systems & Process Demonstrators. The modular pilot plants systems are specifically designed and engineered for continuous hydroprocessing, high-pressure gas sweetening, catalytic cracking validation, CCUS and energy green conversion applications. For your specific needs to scale up sustainable aviation fuel (SAF), testing CCS solvent loops, high-pressure catalytic hydroprocessing, and even green hydrogen/ammonia synthesis, our customized pilot plant skids offer reliable process control, multi-zone temperature control and automation data acquisition in real time during continuous operations. Our modular pilot plant systems are delivered on skid and turnkey basis and designed in partnership with chemical process engineers, plant developers, corporate R&D, national laboratories and EPC contractors in the US. Pilon Engineering Pvt. Ltd. was established to be a foremost pilot plant manufacturer.
We provide intelligent, speedy, and tailor-made solutions to a number of fields. We know how to design, build, and start up high-quality pilot plants. We assist our customers in research, process growth, and easy movement to full production. As a trusted maker, we focus on new ideas, exactness, and trust to fulfill every project need. From start to finish, our team makes sure every pilot plant is made under the best levels of work and safety.
Engineered for US Statutory & Energy Sector Standards
Deploying process pilot units inside US refineries, chemical complexes, national labs, and industrial free zones requires strict adherence to domestic pressure vessel codes, process safety management, and electrical hazards guidelines:
ASME Section VIII & U-Stamp Alignment: Reactor pressure vessels, piping manifolds, and heat exchanger jackets are designed, engineered, and fabricated 5in compliance with ASME Section VIII Div 1/2 guidelines, supported by certified ASME Welders & procedure qualification records(PQR/WPS).
OSHA 1910.119 PSM & NFPA Compliance: Engineered with full Process Safety Management (PSM) compliance in mind—featuring automated emergency shutdown (ESD) loops, double-block-and-bleed isolation and safety relief systems adhering to NFPA 45 / NFPA 70 standards.
NEC / Class I Div 1 & Div 2 Hazardous Area Standards: Electrical heaters, instrumentation transmitters, solenoid valves, explosion-proof junction boxes, and purge control systems are rated for Class I, Division 1 / Division 2 (Groups B, C, D) operating environments.
Environmental Compliance to US EPA: Vent Gas Recovery System, Thermal Oxidizer Tie-in, Scrubber, and Effluent Management System specially designed for compliance to the US EPA (Clean Air Act and Clean Water Act).
Corrosion Resistance through High-Grade Metallurgy: Materials which come in contact with fluids during processes manufactured using high-grade metallurgy (SS316L, SS310S, Hastelloy C-276, Inconel 600, 625, 800, Monel and Titanium) in accordance with EN 10204 3.1/3.2 Material Test Report (MTR) & Positive Material Identification(PMI).
Compatibility with Process Control Systems: Compatibility with leading US automation control systems including Emerson DeltaV, Rockwell Automation / Allen-Bradley ControlLogix, Honeywell Experion, Yokogawa and Siemens.
All Services For Pilot Plant Manufacturing
Being well-known Pilot Plants Maker, complete services from start to finish are
Process Build Design: Understanding requirements and process checks; Concept and complete design of the plant; Process tests and tweaks for improvements;
Construction of Custom Pilot Plant: Modular skid type pilot plants; Steel/alloy made; Batch and continuous systems;
Setup & Start: On-site setup and tune; Gear checks and process clear; Team training for smooth work;
Service Fields: Our pilot plants cater to various fields such as Pharmacy & Biotechnology, Chemical & Petrochemical.
Benefits of Our Pilot Plants
Exciting Development Speed – Helps test and fix new mixes before full runs.
Cost Reduction – Cuts financial risks by proving steps before large runs.
Better Process – Increases making with optimum process points.
Compliance – Meets field standards and safety steps.
Why Pilon Engineering is the Best?
At Pilon Engineering Pvt. Ltd., we think of new ideas, quality, and customer satisfaction. The experienced and skilled team ensures that each pilot plant is made carefully, works efficiently, as well as scales up easily. As a reputed Pilot Plants Maker, we partner with clients to develop programs that ultimately lead to field success.
Factory Quality Validation & Logistics to US Ports
For flawless customs clearance and immediate site installation at major ports within the USA (Houston, Los Angeles / Long Beach, Newark / New York, Savannah, or New Orleans), all pilot plant skids are subjected to factory validation before being shipped:
Factory Acceptance Testing (FAT): Hydrostatic pressure test, helium integrity leak test, thermal profiling, loop checks, and automatic control logic simulation.
Quality Turnover Package (TOP): Documentation package including design calculation dossiers
per ASME standards, Material Test Reports (EN 10204 3.1 MTRs), Non-destructive Testing reports for welds (RT/UT/PT), Third-Party Inspection report, and operator manuals.
Export Packaging: Vacuum-sealed moisture packaging in heat-treated ISPM-15 timber crates designed for sea/ocean transport on flatbeds.
Frequently Asked Questions (FAQs)
Q: Can Pilon Engineering manufacture pilot plants compliant with ASME Section VIII and US NEC Class I Div 1/2 requirements?
A: Yes. We design and fabricate reactor vessels and pressure piping in accordance with ASME Section VIII. All electrical instrumentation, heating jackets, and control enclosures can be specified and certified for Class I, Div 1 or Div 2 hazardous locations.
Q: Do you provide integration with Allen-Bradley or Emerson DeltaV control platforms?
A: Yes. Our pilot plant control architectures are custom-configured to integrate directly with your preferred control system, including Rockwell Allen-Bradley ControlLogix, Emerson DeltaV, Honeywell, or Siemens, allowing full remote monitoring and SCADA/DCS interface.
Contact Pilon Engineering Pvt. Ltd. regarding camel plants now!