Reactor Systems

Pilon’s Reactor Systems guarantee best process performance in labs, pilot plants / kilo labs and production phases. From laboratory synthesis through scale-up to production; Pilon supports on every stage of product development.
Let it be any MOC, any pressure, any temperature or any process feeds; we support all our clients in development of simple to complex reaction systems. Our certified and tested reactor systems go through standard manufacturing processes & stringent quality norms. Quality dossiers include designing GADs to test certificates to all performance tests results carried out internally before dispatch by Team Pilon.
For carrying out a large number of chemical reactions working at various temperature and pressure conditions, Pilon provides reactor systems of different kinds, ranging from simple batch reactor systems to complex systems of CSTR’s, packed beds, fixed beds and trickle bed reactors.

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Batch Reactor System
Continuous Stirred tank Reactor System
Fixed bed reactor system
Packed Bed Reactor System
Trickle Bed Reactor System

Design and manufacturing of Batch reactor systems by Pilon Engineering is done in-house.
These are closed systems that are easy to operate at elevated temperatures and pressures.
Volume ranges from 25mL to 2000 Liters.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
Designed for proper mixing of the contents

Salient Features of Batch Reactors Systems:

Contents are very well mixed, so the contents have relatively uniform properties such as temperature, composition, density, etc. throughout.
Working pressures as high as 300 bar (g) and temperatures up to 500 Deg. C.
Batch reactor jackets allow the system to change heating or cooling power at constant jacket heat flux.
Batch reactors developed by Pilon are versatile, can be used to make many products consecutively.
Various international standards such as ASME/PED/CE are kept in mind while designing the systems.
Suitable for various area classifications like safe, explosive, atex various zones etc.
System integration based on computer-based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software etc. are procured and assembled in-house.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
Easy feed loadings and unloading
Low cost of construction, operation, and maintenance.

Continuous stirred-tank reactors (CSTRs) are open systems, where reactants are free to enter or exit the system. They operate in a steady state condition Reactants are continuously introduced into the reactor, while products are continuously removed.
Volume ranges from 25mL to 2000 Ltrs
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
Designed for proper mixing of the contents
Can be operated on different ranges of temperatures and pressures.

Salient Features of Continuous Stirred Tank Reactors Systems:

Reactants are very well mixed, so they have relatively uniform properties such as temperature, composition, density, etc. throughout.
Working pressures as high as 300 bar (g) and temperatures up to 500 Deg C.
Multiple CSTRs can be designed and manufactured when two immiscible liquids or viscous liquids are present and require a high agitation rate
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
Design of every system is done keeping in mind various international standards.
Suitable for various area classifications like safe, explosive, atex various zones etc.
Systems are automated using computer-based PLC and SCADA softwares.
International Design and manufacturing standards followed.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
Our systems are designed such that maintainence is easy and cost effective.

Fixed Bed reactors designed and manufactured by Pilon Engineering have high conversion rate per catalyst weight compared to other catalytic reactors.
Also known as FBR, these are mainly tubular reactors with unidirectional, bi-directional or multi-directional flow filled with catalyst pellets with reactants flowing through the bed and being converted into products.
At Pilon, we provide multiple catalyst configurations including: one large bed, several horizontal beds, several parallel packed tubes, and multiple beds in their own shells.
Various configurations may be adapted depending on the need to maintain temperature control within the system.
You may have pellets of various shapes and sizes i.e. spherical, cylindrical, or randomly shaped pellets. They range from 0.25 cm to 2.0 cm in diameter. Pilon helps accommodate them all.

Salient Features of Fixed Bed Reactor Systems:

Available in various volumes ranging from 5 mL to 100 Ltrs
Working pressures as high as 500 barg and temperatures up to1200 Deg C.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.
No system is designed without considering all the international design standards.
Various area classifications are also considered while designing any system to ensure total safety of the equipment.

System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
Our systems are smooth to assemble as the designs and equipment layout are well thought out.
Catalyst loading and unloading is made very easy in our systems.
More contact between reactant and catalyst than in other types of reactors.
More product is formed due to increased reactant/catalyst contact.
Effective at high temperatures and pressures.
Working closely with our team can help in better understanding of every system for a good output.

Packed bed Reactor is a hollow tube, pipe, or other vessel that is filled with a packing material suitable for that particular application or service.
The packing can be randomly filled with small objects like Raschig rings, Saddle packings, Pall rings or else it can be a specifically designed structured packing. We at Pilon help you achieve your packing goals.
Our Packed beds may also contain catalyst particles or adsorbents such as zeolite pellets, granular activated carbon, etc.
The purpose of a packed bed is typically to improve contact between two phases in a chemical or similar process.
Packed beds can be used in a chemical reactor, a distillation process, or a scrubber, but packed beds have also been used to store heat in chemical plants.
Our PBRs have found applications in fine chemicals, oil and gas, petrochemical refineries, pharmaceutical, pesticides and in research centres.

Salient Features of Fixed Bed Reactor Systems:

Available in various volumes ranging from 5 mL to 100 Liters
Working pressures as high as 500 barg and temperatures up to1200 Deg C.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
High conversion rate achievable per weight of catalyst.
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
Suitable for various area classifications like safe, explosive, atex various zones etc.
System integration based on computer-based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
International Design and manufacturing standards followed.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
Easy catalyst an packing loadings and unloading
More product is formed due to increased reactant/catalyst contact.
Low cost of construction, operation, and maintenance.

Mostly used for Hydrodesulphurization, Pilon holds good understanding in the Trickle bed reactors which are solid-liquid-gas contacting reactors wherein a liquid stream flows downward over a bed of catalyst with pressure difference serving as the driving force
The fluid flows over catalyst particles and forms fine films, rivulets or droplets. The gas stream can either flow concurrent with the liquid or counter current to it through the bed.
Trickle bed reactors are primarily operated in continuous mode but are sometimes used in semi-batch processes.
Designed for lower catalyst attrition
These reactor systems can be easily used at various temperatures and pressures.

Salient Features of Trickle Bed Reactor Systems:

Available in various volumes ranging from 5 mL to 100 Ltrs.
Working pressures as high as 500 barg and temperatures up to1200 Deg C.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
High conversion rate achievable per weight of catalyst.
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
International Design standards are compiled to at Pilon while designing any kind of big or small system.

Suitable for various area classifications like safe, explosive, atex various zones etc.
Along with fully automated systems using softwares like PLC and SCADA, Pilon also ensures that reputed makes are used for every equipment such as pipings, tubings, valves, etc.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.

Design and manufacturing of Batch reactor systems by Pilon Engineering is done in-house.
These are closed systems that are easy to operate at elevated temperatures and pressures.
Volume ranges from 25mL to 2000 Liters.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
Designed for proper mixing of the contents

Salient Features of Batch Reactors Systems:

Contents are very well mixed, so the contents have relatively uniform properties such as temperature, composition, density, etc. throughout.
Working pressures as high as 300 bar (g) and temperatures up to 500 Deg. C.
Batch reactor jackets allow the system to change heating or cooling power at constant jacket heat flux.
Batch reactors developed by Pilon are versatile, can be used to make many products consecutively.
Various international standards such as ASME/PED/CE are kept in mind while designing the systems.
Suitable for various area classifications like safe, explosive, atex various zones etc.
System integration based on computer-based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software etc. are procured and assembled in-house.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
Easy feed loadings and unloading
Low cost of construction, operation, and maintenance.

Continuous stirred-tank reactors (CSTRs) are open systems, where reactants are free to enter or exit the system. They operate in a steady state condition Reactants are continuously introduced into the reactor, while products are continuously removed.
Volume ranges from 25mL to 2000 Ltrs
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
Designed for proper mixing of the contents
Can be operated on different ranges of temperatures and pressures.

Salient Features of Continuous Stirred Tank Reactors Systems:

Reactants are very well mixed, so they have relatively uniform properties such as temperature, composition, density, etc. throughout.
Working pressures as high as 300 bar (g) and temperatures up to 500 Deg C.
Multiple CSTRs can be designed and manufactured when two immiscible liquids or viscous liquids are present and require a high agitation rate
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
Design of every system is done keeping in mind various international standards.
Suitable for various area classifications like safe, explosive, atex various zones etc.
Systems are automated using computer-based PLC and SCADA softwares.
International Design and manufacturing standards followed.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
Our systems are designed such that maintainence is easy and cost effective.

Fixed Bed reactors designed and manufactured by Pilon Engineering have high conversion rate per catalyst weight compared to other catalytic reactors.
Also known as FBR, these are mainly tubular reactors with unidirectional, bi-directional or multi-directional flow filled with catalyst pellets with reactants flowing through the bed and being converted into products.
At Pilon, we provide multiple catalyst configurations including: one large bed, several horizontal beds, several parallel packed tubes, and multiple beds in their own shells.
Various configurations may be adapted depending on the need to maintain temperature control within the system.
You may have pellets of various shapes and sizes i.e. spherical, cylindrical, or randomly shaped pellets. They range from 0.25 cm to 2.0 cm in diameter. Pilon helps accommodate them all.

Salient Features of Fixed Bed Reactor Systems:

Available in various volumes ranging from 5 mL to 100 Ltrs
Working pressures as high as 500 barg and temperatures up to1200 Deg C.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.
No system is designed without considering all the international design standards.
Various area classifications are also considered while designing any system to ensure total safety of the equipment.

System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
Our systems are smooth to assemble as the designs and equipment layout are well thought out.
Catalyst loading and unloading is made very easy in our systems.
More contact between reactant and catalyst than in other types of reactors.
More product is formed due to increased reactant/catalyst contact.
Effective at high temperatures and pressures.
Working closely with our team can help in better understanding of every system for a good output.

Packed bed Reactor is a hollow tube, pipe, or other vessel that is filled with a packing material suitable for that particular application or service.
The packing can be randomly filled with small objects like Raschig rings, Saddle packings, Pall rings or else it can be a specifically designed structured packing. We at Pilon help you achieve your packing goals.
Our Packed beds may also contain catalyst particles or adsorbents such as zeolite pellets, granular activated carbon, etc.
The purpose of a packed bed is typically to improve contact between two phases in a chemical or similar process.
Packed beds can be used in a chemical reactor, a distillation process, or a scrubber, but packed beds have also been used to store heat in chemical plants.
Our PBRs have found applications in fine chemicals, oil and gas, petrochemical refineries, pharmaceutical, pesticides and in research centres.

Salient Features of Fixed Bed Reactor Systems:

Available in various volumes ranging from 5 mL to 100 Liters
Working pressures as high as 500 barg and temperatures up to1200 Deg C.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
High conversion rate achievable per weight of catalyst.
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
Suitable for various area classifications like safe, explosive, atex various zones etc.
System integration based on computer-based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
International Design and manufacturing standards followed.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.
Easy catalyst an packing loadings and unloading
More product is formed due to increased reactant/catalyst contact.
Low cost of construction, operation, and maintenance.

Mostly used for Hydrodesulphurization, Pilon holds good understanding in the Trickle bed reactors which are solid-liquid-gas contacting reactors wherein a liquid stream flows downward over a bed of catalyst with pressure difference serving as the driving force
The fluid flows over catalyst particles and forms fine films, rivulets or droplets. The gas stream can either flow concurrent with the liquid or counter current to it through the bed.
Trickle bed reactors are primarily operated in continuous mode but are sometimes used in semi-batch processes.
Designed for lower catalyst attrition
These reactor systems can be easily used at various temperatures and pressures.

Salient Features of Trickle Bed Reactor Systems:

Available in various volumes ranging from 5 mL to 100 Ltrs.
Working pressures as high as 500 barg and temperatures up to1200 Deg C.
MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
High conversion rate achievable per weight of catalyst.
Reactors can be customized based on the application demand and can be assembled in to series, parallel, multizoned etc.…
International Design standards are compiled to at Pilon while designing any kind of big or small system.

Suitable for various area classifications like safe, explosive, atex various zones etc.
Along with fully automated systems using softwares like PLC and SCADA, Pilon also ensures that reputed makes are used for every equipment such as pipings, tubings, valves, etc.
Smooth to assemble and easy for maintenance systems with thoughtful designs and equipment layouts.

Request a Quote

Reactor Systems

Batch Reactor System

Continuous Stirred tank Reactor System

Fixed bed reactor system

Packed Bed Reactor System

Trickle Bed Reactor System

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