Skid mounted pilot plants Manufacturer in UAE
Engineered for continuous scale-up risk reduction, technology validation, and rapid field deployment, Pilon Engineering Pvt. Ltd. designs and manufactures custom skid-mounted pilot plants, demonstration test rigs, and continuous processing units for the United Arab Emirates’ energy, petrochemical, pharmaceutical, water and green technology sectors. Serving primary industrial hubs across all seven Emirates—including Abu Dhabi, Dubai, Sharjah, Ajman, Umm Al Quwain, Ras Al Khaimah and Fujairah, our modular pilot plants bridge the gap between benchtop R&D and commercial production.
Pilon Engineering Pvt. Ltd. considers itself a skid-mounted pilot plants manufacturer and supplier. It has become well acquainted with providing customized compact pilot plant systems that are transportable, installable, and operable. It is creative and revolutionary in productivity and quality and focuses on true bespoke solutions for industries such as chemical, pharmaceutical, oil and gas, petrochemical, food processing, and educational and research institutes.
What Are Skid Mounted Pilots?
Skid-mounted pilot plants are process development, testing, and scale-up modular systems. They consist of several small units that are installed on one steel frame or sometimes on a “skid.” This way they can be demobilized more easily, need reduced effort for installation and save the project time.
Advantages Of Skid-Mounted Pilot Plants:
✅ Plug and play installation –efficient transportation and installation at the site.
✅ Compact Footprint – Space complementation yet efficient.
✅ Economical – Cut’s costs on fabrication and installation.
✅ Flexible and scalable – Useful for R&D and process trials.
✅ Pre-tested – Systems will operate under optimal conditions before being dispatched.
✅ Custom-fitted – Specifically designed for defined process requirements.
Pilon Engineering: The Experts For Skid Mounted Pilot Plants
Pilon Engineering Pvt. Ltd. is engaged in the design and construction of Pilot Plants with the details being handled by in-house Engineers who work closely with the Clients to achieve their specific requirements. We understand that precise functioning of pilot plants, along with reliability is essential.
Our Services Include:
🔹 Modular skid-mounted system designing
🔹 Fabrication of stainless steel and alloy
🔹 Instrumentation and control panels integration
🔹 Automation and PLC/SCADA control systems
🔹 Process simulation and optimization
🔹 Commissioning, testing, and after-sales support
Industries We Serve:
🏭 Chemical and Petrochemical
💊 Pharmaceuticals and Biotech
⚗ Research and Development Labs
🛢 Oil and Gas
🌾 Food and Beverages
♻ Environment and Waste Water Treatment
Functioning as a process scale-up for any research or formulation study, Pilon Engineering bridges engineering excellence with usability in pilot plant systems.
Why Pilon Engineering Pvt. Ltd.?
✔ Established Track Record: Mature experience around several years in process engineering and skid manufacturing
✔ Complete Solutions: From concept to commissioning
✔ Sophisticated Technology: Automation-based real-time monitoring & control
✔ Customization: Complete fit for actual process requirements
✔ Global Standards: Application of international quality and safety standards
Freaquently Asked Questions:
Q: What types of skid-mounted pilot plants do you supply to the UAE?
We custom design and fabricate continuous reaction skids, gas separation (PSA/TSA) pilot plants, fractional distillation units, liquid-liquid extraction skids, and automated chemical dosing systems.
Q: Do Pilon Engineering pilot skids meet ECAS and IECEx safety standards across all Emirates?
Yes. Skids exported to the UAE are engineered to satisfy ECAS / MoIAT guidelines, ADNOC / ENOC technical specs, ASME Section VIII design standards, and IECEx / ATEX explosion-proof requirements for Zone 1 and Zone 2 hazardous areas.
Q: What materials are available for highly corrosive chemical and gas applications?
We construct pilot skids using SS316L, Hastelloy C-276, Titanium, Monel, Inconel, and PTFE/PFA-lined steel components depending on chemical media compatibility.
Q: Is full automation and SCADA integration provided with the modular skids?
Yes. Systems are equipped with integrated PLC-SCADA architectures for automated parameter control, real-time telemetry, and safety shutdown handling.
In skid-mounted pilot plants, we offer batch and continuous processing systems: heat exchangers, reactors, and distillation columns, followed by filtration, separating, and mixing systems; multi-phase reactors and fluid handling systems, high-pressure and vacuum systems.
Contact Pilon Engineering Pvt. Ltd.