Pilon Engineering

Pilot Plants | Lab Scale Systems | Demo Plants

Integrated Systems – From concept to manufacturing
Efficiency – Save 20% costs & 40% time
Modular Designs – Smart, compact, crafted skids
User-Friendly – Fully customizable & automation-ready
Reliable Components – Powered by trusted brands
Client-Centric – Transparent, collaborative approach
Secured IP – NDAs for full confidentiality
Supportive Team – Engineers who understand R&D needs

🔷Why Choose PILON? 🔷

✅ End-to-End Expertise
From idea to installation – we handle everything.

✅ Modular & Cost-Efficient
Save up to 20% cost and 40% time vs. conventional systems.

✅ User-Driven Design
Systems built around your research needs, not the other way around.

✅ Trusted Quality
We use premium components from Swagelok, Equilibar, Sandvik, and more.

✅ Secure & Confidential
Your IP is protected with strict NDAs.

✅ Flexible Automation
Manual to fully-automated – you choose the control level.

✅ Expert Support
Our engineers and technicians are craftsmen focused on ease-of-use and reliability.

  1. Pilon has capability to develop attrition units to study the attrition properties of the catalyst
  2. System is designed keeping clients operating parameters like pressure temperature, particle sizes etc. in mind.
  3. Parameters like pressure, temperature, flow, humidity can be controlled by single loop control system
  4. Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
  5. System can be designed for various types of catalyst like fresh, steamed, spherical etc. type of FCC catalyst of various sizes
  6. System integration is done using various standard softwares to give a smooth experience.
  7. System can be designed in manual or semi-automatic modes depending upon specific requirements.
  8. Our very capable team helps you with your requirements from planning to execution.
  1. Separation of products is very important to get pure products, Pilon understands this and works accordingly on the systems.
  2. Various types of distillations can be offered like vacuum distillation, fractional distillation, steam distillation, solvent recovery systems, azeotropic distillation systems, extractive distillation systems etc.
  3. Selection of proper equipment’s, sizing of the column, and project management of skid mounted systems etc. is done thouroughly.
  4. Team Pilon always makes sure to keep in mind all the design standards while working on any system.
  5. MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
  6. System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
  7. Operation and maintainance of the system is made easy by us.
  1. Adsorption is a surface phenomenon.
    Adsorption project
    Adsorption project
  2. Our team understands this kind of process and starts working on front end engineering to ensure proper steps are taken to design the system
  3. Once FEED done, you will receive complete design document after our team has completed basic engineering package.
  4. Automation of the system is our strong suit as we very well understand it and integrate the system accordingly.
  5. Your technologies and our expertise to bring it in to reality can bring fruitful results achieving mutual goals
  1. Based on your membrane separation technologies, Pilon can design and manufacture systems suitable for your research and productions.
  2. A proper thoughtful designs of the system helps you achieve your product, and budget goals. Your operating parameters and our designs to suit your requirements
  3. Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
  4. System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
  5. MOC available Glass, Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
  • One of the most versatile refining processes, Hydrocracking, Pilon Engineering offers skid mounted modular plants to R&D organizations
  • Various types of advanced process technologies are developed and applied to the design of hydrocracking plant, your technology and our capabilities to design and manufacture the infrastructure for you can help us achieve mutual goals
  • We put a lot of thought into designing the system and give you the best possible outputs.
  • You tell us your operating conditions and we build the system accordingly.
  • MOC available Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.

  • Steam Explosion systems have found various applications in the industries like refineries, petrochemicals, pharmaceuticals, biomass etc.
  • Pilon Engineering offers various modes and designs of steam explosion systems for various applications for clients
  • Based on your requirements and operating parameters Pilon designs and manufactures the skid mounted modular units for you
  • Design and engineering done by Team Pilon will always be up to mark and give you 
  • best solutions.
  • MOC available Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)

A typical polymerization reactor system includes:

  • Reactor Vessel: Made of stainless steel or glass-lined steel to resist chemical attack.
  • Agitator/Mixer: Ensures uniform mixing and heat distribution.
  • Heating/Cooling System: Jacketed vessel or external heat exchangers to maintain reaction temperature.
  • Monomer Feed System: Controlled delivery of monomers, initiators, and solvents.
  • Pressure Control: Relief valves, back-pressure regulators, and pressure sensors.
  • Instrumentation: Temperature sensors, pH meters, flow meters, and level indicators.
  • Control System: PLC or DCS-based system for automated operation and safety interlocks.
  • Off-Gas Treatment: Condensers or scrubbers for volatile monomers and by-products.

 

  • One of the most important conversion process used in petroleum refineries, biomass industries, catalyst study R&Ds
  • There are two most prominent setups for Fluid Catalytic Cracking (FCC): a deactivation step and a catalytic testing step
  • Pilon is well efficient in design developments and manufacturing of any kind of technology that is put forth by our clients
  • Design of your system will always be done keeping in mind your parameters incorporating our thoughtful designs.
  • Automation is also done for your system according to your requirement.
Primary Responsibilities :
  1. 1.Making Drawing for Pressure Vessel, column, Heat Exchanger etc.
  2. 2.Making Dosing System Drawing as per client P &ID.
  3. 3.Having Experience in EPC Project
  4. 4.Designing of Manufacturing components, Assembly, GA drawing and assembly of project
Key Result Areas :
  1. 1.Work with multiple discipline projects
  2. 2.Managing and monitoring all assigned Projects
  3. 3.Site Engineering, Project Management
  4. 4.Documents Management
  5. 5.Subordinate and Senior Relations
  6. 6.Work within Time and Accuracy (No any complaints)
  7. 7.Discipline on Office (Proper Dress up, Appearance, Duty Timings, Communication)
Reporting to : Respective Line Manager
Primary Responsibilities :
  1. Preparation of Project Planning & Scheduling, Attending project Kick off meetings.
  2. One point contact to customer.
  3. Act as main coordination between Customer, Factory, and Supplier.
  4. Monitor the overall progress of projects against schedule and reporting to management.
  5. Maintain detailed project files and applicable records.
  6. coordinate the assigned project work during all project phases
  7. Manage budget, procurement and schedules for various projects.
  8. Provide approved documents along with manufacturing schedule based on the Commercial situation, inventory & time frame to the factory & supplier.
  9. Follow-up with supplier & factory for manufacturing status.
  10. Provide the project progress status to customer & management.
  11. Coordination of the inspection activity with factory, supplier, customer & TPI as per customer requirements
Key Result Areas :
  1. Work with multiple discipline projects
  2. Managing and monitoring all assigned Projects
  3. Site Engineering, Project Management
  4. Documents Management
  5. Subordinate and Senior Relations
  6. Work within Time and Accuracy (No any  complaints)
  7. Discipline on Office (Proper Dress-up, Appearance, Duty Timings, Communication)
Reporting to : Respective Line Manager
  • Having experience in EPC projects.
  • Having knowledge of exposure to pressure vessels, various types of process equipment, skid mounted systems is must.
  • Hould be able to prepare GA Drawings, Detailed fabrication drawings to support manufacturing .
  • Assembly of Shell & Tube Heat Exchangers, reactors, pressure vessels, skid, piping/ tubing etc
  • Should have experience of Preparation of Pipeline drawing – PFD / PID
  • Preparation of GAD/ layouts for projects.
  • Having experience in EPC projects.
  • Having knowledge of exposure to pressure vessels, various types of process equipment, skid mounted systems is must.
  • hould be able to prepare GA Drawings, Detailed fabrication drawings to support manufacturing .
  • Assembly of Shell & Tube Heat Exchangers, reactors, pressure vessels, skid, piping/ tubing etc
  • Should have experience of Preparation of Pipeline drawing – PFD / PID
  • Preparation of GAD/ layouts for projects.
  • Conducting product research and sourcing new suppliers and vendors.
  • Sourcing materials, goods, products, and services and negotiating the best or most cost-effective contracts and deals.
  • Performing inventory inspections and reordering supplies and stock as necessary.
  • Conducting market research to keep abreast of emerging trends and business opportunities.
  • Updating and maintaining records of all orders, payments, and received stock.
  • Excellent networking and time management skills.