Skid Mounted Systems
Our astute unique designs and project execution methodologies ensure plug and play modular systems for your research and commercial goals.
Our strategies are very simple, investments should give instant returns and saving time is an important aspect. Ensuring planned activities throughout project life cycle helps us achieve mutual goals very precisely.
Team Pilon ensures seamless coordination between various engineering verticals right from design phases where every component which is part of our system has to be engineered individually to manufacturing equipments, structural systems, control panels etc. in-house to assemblies and interconnections and testing of skid mounted modularly constructed systems.
Working closely with our clients team in early-stage of development of Pilot-Plant | Modular Skid Mounted Systems helps Team Pilon develop a system which is 100% in-line with our clients imaginations and expectations.
Modular skid fabrication methods for process systems take a traditional system design and fit it into a self-contained unit. Pilon’s multi-disciplined engineering teams will design a system that is customized for your needs. Our project engineers work with our automation and process engineers, along with our in-house craftsmen and safety managers to design a system that will work to your specifications.
One advantage a skid fabricator can bring over a stick build system is portability. A skid can be designed in a frame that can be lifted and moved as a single piece of equipment to any location in the world. The advantages to this approach range from off-site construction in a controlled environment to shorter project timelines, reduced equipment footprints and fewer OSHA exposure hours.
While there may be some size limits to modular skids for shipping, large complex systems can still benefit from modular process design. Multi-skid units can be built to work together in a modular system design, creating a full process system in self-contained parts. This ultimately leads to better quality and faster completion times.
One of the main benefits of process system modularization is a shorter overall project timeline. This is achieved by allowing site civil and facilities construction to happen at your facility, while process systems are built into skids offsite at the process skid fabrication facility. An additional advantage to this offsite skid construction is that usually, this means process systems are built indoors, under ideal plant conditions in your skid fabricator’s plant.
Fastest Time to Market
- Modular construction occurs in parallel with site civil and facilities work in-plant
- Weather delays are eliminated during build as modules are completed inside the skid fabrication plant
- Start-up time is minimized since modules are shipped fully assembled and tested.
- Cost Savings
- Modular design build is faster, leading to less labor and material costs
- Lower capital and labor costs are achieved through efficient use of material and a smaller field crew
- For multi-unit projects, maximum capital efficiency is achieved by designing once and building exact duplicates
- Less steel is required
- Product transportation costs are lower as modules can be strategically placed in locations that are closer to end-users
- Off-site construction of modular process systems does not interrupt or shutdown pre-existing operations
2. Reduced Resource Requirements
- Pilon’s State-of-the-art plant is already set up with all the equipment to complete a modular process system
- No extra space is required on-site; modular process systems are constructed off-site
- Requires a smaller crew and less materials than traditional stick-built operations.
3. Superior Safety
- Systems undergo full process system testing and checkout prior to shipment providing faster start-up
- Higher quality with full compliance to ASME B31.3 and BPE 2007
- Safety risks are reduced for plant personnel with fewer onsite OSHA exposure hours and smaller crew sizes
- Safety risks are reduced because process skid construction happens in ideal plant conditions
4. Quality Assembly
- Welding, pipe-fitting and other fabrication processes are performed under ideal conditions
- Highly trained and experienced assembly and fabrication technicians are already employed by Pilon, ensuring consistent work and worker availability
5. More Advantages
- Modules provide for easy relocation as your business needs change
- Secrecy of process technology is protected as fabrication occurs behind closed doors in Pilon’s state-of-the-art plant.
- Higher quality is achieved through controlled, production style skid construction of the system in the skid fabrication plant
- High Pressure Chemical Dosing Systems
- Low Pressure Chemical Dosing Systems
- Gas Dosing Systems
- Pilon Engineering Pvt Ltd offers high-grade systems for chemical storage and metering solutions across a comprehensive range of liquids, powders, slurries, emulsions, Phosphate, Ammonia, hydrazine, morpholine, NaOH etc..
- These systems have applications that include acid handling, wastewater treatment and cooling water dosing.
- Initial site visits for survey of the requirement and working from concept to commissioning, Pilon Engineering designs and manufactures dosing systems as demanded.
- Depending upon high pressure operating parameters like service, process fluid, operating pressure, operating temperature etc. system will be designed and accordingly equipment’s and instruments will be selected
- Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
- System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
- MOC available Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.
- Pilon Engineering Pvt Ltd offers high-grade systems for chemical storage and metering solutions across a comprehensive range of liquids, powders, slurries, emulsions, Phosphate, Ammonia, hydrazine, morpholine, NaOH etc..
- These systems have applications that include acid handling, wastewater treatment and cooling water dosing.
- Initial site visits for survey of the requirement and working from concept to commissioning, Pilon Engineering designs and manufactures dosing systems as demanded.
- Depending upon low pressure operating parameters like service, process fluid, operating pressure, operating temperature etc. system will be designed and accordingly equipment’s and instruments will be selected
- Equipment’s like pressure vessels/ autoclaves/ process equipment etc. are designed and manufactured keeping various international standards in mind like PED/ ASME/ CE etc. where ever required.
- System integration based on computer based PLC SCADA can be done considering appropriate reputed makes of piping/tubing, valves, pressure/ temperature gauges/ indicators/ controller etc., thermocouples, furnaces, gas/liquid flow controllers, sensors, panels, SCADA software’s etc. are procured and assembled in-house.
- MOC available Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.
- Pilon Engineering Pvt Ltd offers high-grade Gas Dosing systems for Hydrogen, Oxygen, Nitrogen etc.
- Initial site visits for survey of the requirement and working from concept to commissioning, Pilon Engineering designs and manufactures Gas dosing systems as demanded.
- Depending upon operating parameters like service, process fluid, operating pressure, operating temperature etc. system will be designed and accordingly equipments and instruments will be selected
- Gas Cylinders along with Accessories such as Bull Nose, Hose pipe, Cylinder regulator etc.
- High pressure regulator for reduction of pressure
- Isolation Valves such as Ball, NRV etc.
- Tubing and Fittings according to pressure rating.
- Solenoid valves, Injection assembly. etc.
- Instrumentation and Control such as, Pressure Gauge, Switch, Transmitter, Flow meter, Switch, Transmitter etc. as per process requirements
- Control Panel, Junction Box for termination for Instruments.
- Cabling and Wiring required for connection.
- Skid Structure for mounting.
- MOC available Stainless steel, Inconel, Hastalloy, Incolloy (800, 800H and 800HT, Monel, Titanium etc.)
- Get in touch with our team to work closely on your requirements and get your system integration done in a precise manner.